Ultraprecision lathe
Ultraprecision lathe
An ultraprecision lathe is a machine tool that can produce very accurate and smooth workpieces, such as contact lenses, mould inserts, or optical components. It uses a diamond tool to cut the material, which can be metal or non-metal. It has a high-stiffness spindle and slides that are controlled by a CNC system. An ultraprecision lathe can achieve polish-free surface quality and complex shapes with minimal errors.
List of available equipment
TOOL MAKE AND MODEL
KEY DIFFERENTIATOR
LOCATION
Lathe nanotech FG350
Diamond Turning Optics
Australian National University (ANU)
Optofab Node
Description
Ultraprecision CNC machine. PC based CNC motion controller with Windows operating system and 1.0 nanometre (0.04µ”) programming resolution
• Thermally insensitive linear scale feedback system with 34 picometer (0.034 nanometre) resolution
• Allows raster flycutting and/or grinding of freeform surfaces, linear diffractive surfaces, and prismatic optical structures
• Allows increased swing capacity to 20” dia. (500mm) for off-axis and toric components
• Box-way hydrostatic oil bearing slides with 12” (300mm) of travel on Z, 14” (350mm) of travel on X, 6” (150mm) vertical travel on Y, and an adaptive air bearing counterbalance assembly on the vertical axis for optimal servo performance
• Dual linear motors on Y-Axis
• 10,000 rpm “heavy-duty” air bearing workspindle (with liquid cooling option) imbedded into the Y-Axis carriage to improve loop stiffness, reduce Abbe errors, and maintain symmetry
• Options include hydrostatic rotary B-Axis, C-Axis positioning control of the workspindle, Fast Tool Servo system, grinding & micro-milling attachments, optical tool set station, spraymist coolant system, vacuum chuck, micro-height adjust tool holders, Aspheric Part Programming Software (APPS), on- machine measurement & Workpiece Error Compensation System (WECS), and air shower temperature control system
Related Information
1.0 nanometer (0.04µ”)
programming resolution,Thermally insensitive linear scale feedback system with 34 picometer (0.034 nanometer) resolution,
Allows increased swing capacity to 20” dia. (500mm) for off-axis and toric components.
Box-way hydrostatic oil bearing slides with 12” (300mm) of travel on Z, 14” (350mm) of travel on X,
6” (150mm) vertical travel on Y, and an adaptive air bearing counterbalance assembly on the vertical
axis for optimal servo performance,
10,000 rpm “heavy-duty” air bearing workspindle.
Tool Contact
stephen.madden@anu.edu.au
Lathe- diamond turning
Nanoform 700 ultra is designed for the production of optical lenses, optical mold inserts, mirrors & mechanical components
SA Node
University of South Australia
Description
The Precitech Nanoform 700 ultra single point diamond turning machine is designed for the production of optical lenses, optical mold inserts, mirrors & mechanical components.
Related Information
4 axis ultra precision lathe with milling capability, which can make speherical, aspheric and freefrom surfaces up to 700mm diameter weighing 170kg. Surface finishes of less than 1nm Sa and a form accuracy 0.125µm PV. Typical component materials are polymer and non-carbon metal. However with the ultrasonic attachment it is able to machine carbon steels. Other additional support equipment such as the fast and slow tool servo allow it to machine lens arrays and high aspect ratios.
Tool Contact
Simon.Doe@unisa.edu.au
Moore Nanotech UPL 250 Single Point Diamond Turning lathe
Diamond Turning Optics
Australian National University (ANU)
Optofab Node
Description
Single point Diamond Turning Optics. The Moore Nanotech 250 UPL lathe has precision four-axes control (Y-Axis, Z-Axis, rotary B-Axis, C-Axis positioning) with a stiff air-bearing spindle. It can fabricate non-cylindrically symmetric optical components with size ranging from tens of micrometres to the maximum work piece capacity of 300 mm diameter x 200 mm long (150 mm diameter swing capability over the optional rotary B-Axis). Normally it is used for the rapid production of spherical & aspheric optical lenses, mirrors, mould inserts, freeform optics, and even mechanical components. Depending on the material and the complexity of the form, surface smoothness of up to λ/50 may be attainable
Related Information
Lathe UPL250 : 4 axis control with stiff air bearing control can fabricate non cylindrically symmetrical optical components from tens of micrometer to 300mm dia and upto 200mm long.
Tool Contact
stephen.madden@anu.edu.au
TOOL MAKE AND MODEL
KEY DIFFERENTIATOR
LOCATION
Lathe nanotech FG350
Diamond Turning Optics
Australian National University (ANU)
Optofab Node
Description
Ultraprecision CNC machine. PC based CNC motion controller with Windows operating system and 1.0 nanometre (0.04µ”) programming resolution
• Thermally insensitive linear scale feedback system with 34 picometer (0.034 nanometre) resolution
• Allows raster flycutting and/or grinding of freeform surfaces, linear diffractive surfaces, and prismatic optical structures
• Allows increased swing capacity to 20” dia. (500mm) for off-axis and toric components
• Box-way hydrostatic oil bearing slides with 12” (300mm) of travel on Z, 14” (350mm) of travel on X, 6” (150mm) vertical travel on Y, and an adaptive air bearing counterbalance assembly on the vertical axis for optimal servo performance
• Dual linear motors on Y-Axis
• 10,000 rpm “heavy-duty” air bearing workspindle (with liquid cooling option) imbedded into the Y-Axis carriage to improve loop stiffness, reduce Abbe errors, and maintain symmetry
• Options include hydrostatic rotary B-Axis, C-Axis positioning control of the workspindle, Fast Tool Servo system, grinding & micro-milling attachments, optical tool set station, spraymist coolant system, vacuum chuck, micro-height adjust tool holders, Aspheric Part Programming Software (APPS), on- machine measurement & Workpiece Error Compensation System (WECS), and air shower temperature control system
Related Information
1.0 nanometer (0.04µ”)
programming resolution,Thermally insensitive linear scale feedback system with 34 picometer (0.034 nanometer) resolution,
Allows increased swing capacity to 20” dia. (500mm) for off-axis and toric components.
Box-way hydrostatic oil bearing slides with 12” (300mm) of travel on Z, 14” (350mm) of travel on X,
6” (150mm) vertical travel on Y, and an adaptive air bearing counterbalance assembly on the vertical
axis for optimal servo performance,
10,000 rpm “heavy-duty” air bearing workspindle.
Tool Contact
stephen.madden@anu.edu.au
TOOL MAKE AND MODEL
KEY DIFFERENTIATOR
LOCATION
Lathe- diamond turning
Nanoform 700 ultra is designed for the production of optical lenses, optical mold inserts, mirrors & mechanical components
Australian National University (ANU)
Optofab Node
Description
The Precitech Nanoform 700 ultra single point diamond turning machine is designed for the production of optical lenses, optical mold inserts, mirrors & mechanical components.
Related Information
4 axis ultra precision lathe with milling capability, which can make speherical, aspheric and freefrom surfaces up to 700mm diameter weighing 170kg. Surface finishes of less than 1nm Sa and a form accuracy 0.125µm PV. Typical component materials are polymer and non-carbon metal. However with the ultrasonic attachment it is able to machine carbon steels. Other additional support equipment such as the fast and slow tool servo allow it to machine lens arrays and high aspect ratios.
Tool Contact
Simon.Doe@unisa.edu.au
TOOL MAKE AND MODEL
KEY DIFFERENTIATOR
LOCATION
Moore Nanotech UPL 250 Single Point Diamond Turning lathe
Diamond Turning Optics
Australian National University (ANU)
Optofab Node
Description
Single point Diamond Turning Optics. The Moore Nanotech 250 UPL lathe has precision four-axes control (Y-Axis, Z-Axis, rotary B-Axis, C-Axis positioning) with a stiff air-bearing spindle. It can fabricate non-cylindrically symmetric optical components with size ranging from tens of micrometres to the maximum work piece capacity of 300 mm diameter x 200 mm long (150 mm diameter swing capability over the optional rotary B-Axis). Normally it is used for the rapid production of spherical & aspheric optical lenses, mirrors, mould inserts, freeform optics, and even mechanical components. Depending on the material and the complexity of the form, surface smoothness of up to λ/50 may be attainable
Related Information
Lathe UPL250 : 4 axis control with stiff air bearing control can fabricate non cylindrically symmetrical optical components from tens of micrometer to 300mm dia and upto 200mm long.
Tool Contact
stephen.madden@anu.edu.au